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INDUSTRY WATCH // GLASS COMPONENT MANUFACTURING

Tina Gallo
THE FUTURE IS TRANSPARENT
How glass design is shaping tomorrow’s technology.
Written by Sarah Alburakeh
In a rapidly advancing technological landscape, glass is emerging as a critical enabler of innovation—not just in aesthetics, but also in performance, sustainability, and interactivity. The fusion of design excellence and scientific progress in glass is pushing the boundaries of what’s possible.
SCHOTT North America’s Tina Gallo, manager of applications and logistic services, discusses how glass is supporting and promoting innovations across many industries. From folding glass to unlocking fusion energy, SCHOTT, a leader in material technology and specialty glass, has committed itself to “pioneering the impossible” by creating glass materials that are thermally resistant, chemically durable, mechanically strong, and highly transparent—key qualities to meet the rigorous demands of industrial environments.
ME: How has glass evolved into an active technology in modern applications?


Gallo: Glass has undergone an amazing evolution. Just look at the latest innovations in smart glasses and interactive glass surfaces. Glass is now bendable and used as protective cover glass in small devices and curved displays. Its resistance to breakage has massively increased due to tailored glass compositions that allow a chemical ion exchange, resulting in huge gains of strength. Windows used to just be a means to provide protection from the elements while still allowing light to come in. But nowadays, glass is used in facades to generate energy or provide privacy at a switch of a button. The semiconductor industry is also being revolutionized with glass circuit boards entering the market to provide more compact, lightweight, and miniaturized devices. Glass is proving to be one of the most versatile and adaptable materials, consistently entering uncharted territory thanks to new and innovative developments.
ME: In what ways is advanced glass design enabling innovation in high-tech sectors like electronics, healthcare, or aerospace?


Gallo: The most impressive advancement to me as a material scientist is still that a brittle material can be produced so thin—down to 30 microns, in fact—and can be rolled and even bent, as seen in foldable smartphones. In terms of high-tech innovations, glass components are used in solid state batteries, laser fusion, IoT and AR devices, high-performance antennas, RF filters, IC packaging, and advanced circuit boards. When it comes to healthcare, lab-on-chip advancements rely on glass components, and modern diagnostic or microarray solutions are unthinkable without glass. Thanks to its exceptional radiation resistance and thermal and mechanical stability, glass performs in even the harshest environments, and ultra-thin protective glass is, for instance, used as a cover for photovoltaic cells and optical solar reflectors in space.
ME: Can you explain how glass is contributing to sustainability and energy efficiency in future-focused industries?


Gallo: I think there are two sides to this. One is how glass contributes to energy preservation by designing smarter and less energy-consuming or even energy-producing devices. For example, Lawrence Livermore National Laboratory achieved fusion ignition in December 2022, which is powered by many glass components that direct and tailor laser beams to such precision that a fusion reaction is possible. With that breakthrough, fusion as a sustainable energy source might become reality. Another exciting area is smart building materials with transparent energy harvesting window solutions now available to the market. Think about what this could do if such windows were implemented in office buildings and commercial or residential window systems.
The other side to this question is related to glass manufacturing itself. While glass components support energy-saving technologies, let’s keep in mind that producing glass requires huge amounts of energy. It is therefore great to see that glass manufacturers around the globe invest in sustainable production and glass recycling. SCHOTT recently succeeded in powering a glass melting tank with hydrogen and has just started a glass ceramic cooktop recycling program.
ME: What design possibilities are unlocked by recent advances in glass processing and fabrication?


Gallo: Flat glass requirements increased dramatically over the years and were necessary in order to achieve all the breakthroughs we just discussed. And while developing new compositions is one part of innovation, the other one is providing strong, resilient, large glass sheets in a broad range of thickness and excellent quality, with consistent properties and exceptional flatness. SCHOTT has addressed this by utilizing various flat glass production processes from downdraw manufacturing for ultrathin glasses to micro-floating for very large formats in over 20 different thicknesses. And while producing a flat glass panel with superior flatness is a great beginning, significant value is added during post processing when, for instance, such ultra-thin glasses are structured to be used as interposers or coated as required for many advanced optical or medical end-uses. Each glass composition has its own set of specific properties and there is a lot of know-how in developing functional coatings or high-performance finishes for customized applications.
ME: Why do you think glass is such a crucial material in shaping the future of innovation and design?


Gallo: Glass is such a crucial material in shaping future innovation and design because it offers a rare combination of mechanical strength, thermal and chemical resistance, and optical clarity—all of which are becoming more valuable as technology evolves. For example, glass-ceramics are extremely important for components that require zero thermal expansion or contraction, like telescope mirrors. A major milestone for astronomers was SCHOTT’s manufacturing of monolithic glass ceramic mirrors, 27 feet in diameter, for the VLT telescope in the Atacama Desert in Chile. Just think about the logistics of handling and transporting such large pieces of glass.
There have been fascinating breakthroughs in glass development but as mentioned earlier, the most amazing experience for me was holding an ultrathin glass panel in my hands that was thinner than hair and could be bent. Glass has and will continue to break boundaries across all industries, and it is impossible to imagine a day without it. I see it as a canvas for next generation technology and can’t wait to see what comes next.

SCHOTT.com | For more information on our products, please contact:
Mischell Wohlleb (502) 526 3802 email: Mischell.Wohlleb@us.schott.com
Sarah Alburakeh is strategic content editor.
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